Additive Manufacturing
Additive Manufacturing made the introduction of Conformal Cooling components possible. Therefore it is used in several industries where thermal management is crucial to productivity, such as automotive, aeronautics, industrial, etc.
Full Spectrum of AM Technologies
We are the only conformal cooling and flow component producer in the world that utilizes 4 different additive manufacturing technologies, depending on thermal conductivity, mechanical properties and dimensional requirements.
Metal Fusion Technology
Based on diffusion bonding of forged tool steel layers, our proprietary Metal Fusion Technology delivers exceptional strength and durability.
Unlike other additive manufacturing methods, MFT is not limited to powder or wire feedstock, giving us significantly greater material selection flexibility. This opens the door to using high performance tool steels that are typically unavailable in powder form.
- Tensile strength comparable to solid base material
- Mirror-smooth < 0.5 Ra flow channels (extreme abrasion resistance)
- Large build volume: Up to 600 × 900 × 200 mm
- Material selection can practically be any tool steel, although most often 1.2343 / H11, 1.2344 / H13, 420SS, High Thermal Conductivity Steel (HTCS) is used.
- MFT enables complex geometry possibilities, such as perfect 90-degree overhangs, embedded copper pins and embedded sensors, for example.
Selective Laser Melting (SLM)
High-precision additive manufacturing technology that uses a laser to selectively fuse fine metal powder, layer by layer.
- Excellent for complex geometries, lightweight, high-performance components with intricate internal structures
- Ideal for parts requiring tight tolerances and high dimensional accuracy
- Build volume: up to 400 × 400 × 300 mm
Wire Arc Additive Manufacturing (WAAM)
A high-deposition-rate AM process that uses an electric arc to melt metal wire feedstock, enabling efficient near-net-shape part production.
- Ideal for larger repairs, surface refinishing, and cost-efficient production of large individual inserts where high deposition rates and bulk material build-up are required
- Less material waste compared to subtractive methods
- Build volume: up to 800 × 800 × 900 mm
Laser Metal Deposition (LMD)
A directed energy deposition (DED) process used to deposit metal material layer by layer with high precision.
- Ideal for laser cladding, mould repair and large individual inserts with conformal cooling
- Build volume: up to 1100 × 1100 × 900 mm
Large choice of applicable materials
From proven hot-work steels with high toughness like 1.2343, 1.2344, Dievar, and SITHERM S353R, to high-conductivity options like SITHERM S140R and AMPCOLOY 940, we can use materials built for thermal cycling, wear resistance, and strength.
To stainless tool steels – including 1.2083, Stavax, Mirrax, Corrax, and Tyrax – to deliver outstanding corrosion resistance and polishability for precision moulds and hot-runner systems.
For ultra-high strength and dimensional stability, 1.2709 maraging steel is among our go-to options.
And we’re not limited to these. We work with a broad material portfolio to match your specific geometry, performance, and process requirements.
Unlike most component manufacturers, we have the expertise to get the best results from each technology. We can choose the right approach for your needs – whether it’s fine cooling channels, reinforcing high-wear areas, or building full-size tools from scratch.